Why Quality Is Extremely Important for Compression Springs

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Compression springs are used in practically everything. From the automotive to furniture industry, they’re vital for the proper functioning of many products throughout the world. These springs are used to resist linear force through compression when a weight is applied to it either at the top or at the bottom of it.

There are different types of compression springs: conical, barrel, variable pitch, and more. But regardless of the type of compression spring used, it still only has one job to perform. A low quality spring won’t be able to do its job properly, which can make the product it’s in useless.

So it’s easy to say that quality is extremely important when it comes to a compression spring. How you determine the quality of a spring is important in understanding if you’re using the right spring for your intended application. Below are some guidelines to help you find the best quality spring for your project.

Force

Choosing the right compression spring for your application is directly related to the amount of force that needs to be generated. Your product will not function if the spring you put in it can’t compress when the load is applied to it. A spring that is too strong won’t compress when a light load is applied, and a spring that is too weak will generate a force that is too weak if a heavy load puts pressure on it. To get the right spring, you’ll need to calculate the exact amount of force that it will need to resist during the design process.

Solid Height

When it comes to compression springs, solid height refers to the point where all the spring’s coils are touching—the point where the spring cannot exert any more force. Solid height is crucial to the quality of your spring, and ultimately, your product. Springs should not be used in an application where they are compressed to the solid height.

Materials

The type of material that will be used to manufacture your compression springs will be based on its intended use. If you only need a light load applied to it, you’re not going to use expensive heavy duty steel alloys to create your springs as normal carbon spring steel would suffice. But if the force is heavy, like in a car, the spring needs to be able to withstand the pressure. To make sure your spring doesn’t break on impact, you’ll need a thicker, stronger, and high-quality material for heavy industrial uses.

Design

Since there are different types of compression springs on the market, all intended for different uses, you need to figure out exactly which design you need for your product. Is a conical shape going to work or will you need to go with barrel shaped? The design of the spring’s ends will also have an impact, as will its length and diameter. Creating springs is often a complex task, so if you’re unsure of exactly which design you need to get a high quality spring that will work, consult a manufacturer with experience and expertise in the matter for best results.

Quality for Functionality

Compression springs are used in almost infinite applications. Many products, like automobiles, mattresses, and even pens wouldn’t work without the use of these springs. And if you’re not using the right spring, that is high in quality, for your project, you can destroy the functionality of your product. When it comes to quality, the materials, force amount, solid height, and design stresses of your springs are all important considerations in making sure you’re getting a spring that is durable, safe, and reliable.

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